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首页> 工业备件直营超市> ABB> LT8978bV1备件ABB

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全新
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工业备件直营超市

主营类目:PLC

所 在 地 :福建 厦门市 思明区

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FOXBORO FBM207 P0914TD

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ABB CI840A 3BSE041882R1

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ABB TU847 3BSE022462R1

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GE IS220PSVOH1B

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易卖工控网(www.ymgk.com)提供”LT8978bV1备件ABB”,产品详情:品牌/厂家:ABB、型号:LT8978bV1、成色:全新、货期:现货 1天内发货、保修:180天,更多产品详情就上易卖工控网。

LT8978bV1近小米的雷军在演讲中也有相似的表述,其实产品技术先进性,也是要为提高产品性价比服务的。客户既有对技术先进性的追求,可持续发展,又有对于生产线投入产出成本及今后使用成本的考量。面对太新的技术,却感觉成本太高;面对一些把便宜就当作性价比的产品,对于其稳定性可靠性又难以信任。在“先进技术”与“性价比”这两者之间如何做出选择?LT8978bV1备件ABB LT8978bV1,LT8978bV1,LT8978bV1LT8978bV1备件ABB LT8978bV1,LT8978bV1,LT8978bV1LT8978bV1备件ABB LT8978bV1,LT8978bV1,LT8978bV1LT8978bV1备件ABB LT8978bV1,LT8978bV1,LT8978bV1LT8978bV1备件ABB LT8978bV1,LT8978bV1,LT8978bV1



可见“技术为本,性价比为纲”已是科技大佬们共同思考的问题。   无论是海外建厂还是国内新建生产线,生产线上设备如何考虑性价比和可靠性?中国制造的自动化设备在海外的生产线上能占多少比重?如何降低采用进口器件受涨价因素和货期因素的影响?上海0浦编码器已有多年随着设备出口欧洲的经验,也有国内参与自动化生产线建设应用的经验,那么我们的0对值编码器在生产线上起什么样的作用呢?
0对值编码器的加入,就可以帮助客户减少对于“可靠性”与“使用成本”的担忧。

首先就从我们编码器的角度来讲,新建生产线至少有这么几点是需要考虑的:
0一点、性价比

0二点、调试周期

0三点、可靠性

0四点、工人培训

0五点、后期维护的便利性
      生产线的稳定、可靠、高效,是直接影响企业效益的,0近宁德时代董事长曾毓群在世界动力电池大会上也提到3点要求:“0一是对研发能力提出更高的要求;0二是大规模交付对制造能力提出更高的要求;0三是产业纵深发展对服务能力提出更高要求。”这其中0二点就是针对制造能力的,现代的工业生产已经不再是单机设备加工了,是需要整个生产过程实现完全的自动化,任何的自动化生产线无论技术先进与否,都要围绕着稳定、可靠、高效的目标去实行。

那么我们认为,生产线上的性价比应该是如下的理解   接下来以锂电生产线为例,在各类车用锂电池制造设备中,一提到制造能力的先进高效,往往会想到各种伺服电机作为执行元器件的控制系统,但是由于电池的制造工艺,在各种生产工序中并非都是由伺服电机来完成,也有部分是步进电机甚至是气缸,比如辊压就是有气缸定位的。

     在传统的伺服中,编码器是作为电机末端的传感,各个机位同步就需要接收来自编码器实时位置反馈,控制器通过工业总线或者工业以太网串联,逐个扫描位置数据,即使再快的总线和再快的PLC也会存在些许延时,这就需要专业的伺服技术人员现场调试,有时候设备使用时间久了,机械磨损损耗较大,机械磨损后定位位置发生改变,还需要专业技术人员现场调整和维护,在电池生产线大批量产能需求下,使用成本和维护成本就增加了。 在机械终端加0对值编码器,作为前端传感,位置数据直接并联输出到控制器,同步采集,无论有多少个点同时工作,也无论是采用气缸或者步进电机驱动,都可以实现不同执行器间协同工作,而且不需要繁琐的调试,只需要手动校准,把位置值写入控制器,控制器运行时读到数值输出开关点,控制机器,工作效率显著提高,更加稳定可靠,现场调试简单,且后期维护也方便这里提到开关点,有懂技术的会说用光电开关定位,但是在电池生产线上比如焊头、比如压辊是柔性的,只靠一两个开关点显然不能满足0确定位的要求,而且一旦过冲还会损坏设备,所以需要柔性的传感器方案,单圈0对值编码器就被当作“柔性电子凸轮开关”使用。 我们把单圈0对值编码器简单理解为360度里面有很多个位置开关组合,假设把360度分成360个开关点编码,控制设备(比如PLC或单片机)接收到编码,可以根据需要选择这360个位置中任意位置作为电子凸轮的输出开关点,作为“凸轮进-减速”输出和“凸轮出-复归位”输出,来控制机械装置周而复始的往复工作。  这种柔性的电子式凸轮开关0度高、重复性高、可靠性高,在多个位置上可以有多个凸轮开关点,根据需要任意位置编程输出,非常适合只需简单重复而又要求可靠的应用,就如在锂电的焊接和封装生产线上那简单重复的工序要求。

      有了0对值编码器,调试的时候只需要手动锁定几个点的位置,然后在PLC程序里面记入位置值,以后就不会再改变,编程与调试非常简单,后期使用也能保证长期可靠。 关于0对值编码器输出信号,因为大多数工控设备都会用到模拟量接口,模拟量采集模块是同时采集所有输入信号,同步性高、兼容性好,而且现场检查故障只需要一只万用表非常方便,所以4-20mA信号的模拟量信号的单圈0对值编码器具有接线简单、读数简单、调试简单、检修简单诸多优点,在0度要求不高可靠性要求极高的场合下,反而受到现场工程师们的偏好。

      由于锂电生产线空间有限,需要传感器体积小,又是连续高速焊接,一方面周边会产生较高环境温度,另一方面焊机位置靠得近,相互之间会产生较高的电磁干扰,所以对传感器提出以下更高的要求:

1.体积较小
2.抗周边电磁干扰
2.0度较高
3.高重复性
4.高可靠性
5.耐较高温度,较长使用寿命 在当前的自动化设备使用伺服电机控制已经成为一种先进的潮流,设备自动化必须高效,而且简单可靠。如果搞得技术复杂了,调试周期长,维护服务都麻烦。而简单高效、可靠耐用的电子凸轮类型的编码器,在工厂自动化设备上越来越受欢迎,这种简单重复性的自动化加工,就交给0对值编码器与一般PLC,就能轻松搞定了0对值数字码盘,内置信号转换,4~20mA模拟电流与RS485双输出,方便连接各品牌PLC及上位机设备。

非接触式工作原理,耐潮湿、抗振动,高0度数字化,替代增量型编码器和电位器,助力产业升级

通过电脑端EasyPro软件可设定:4mA对应值、20mA对应值任意设定及微调,方向设定,外部置位线设定预设位置(如中点置位),直接对应单圈角度测量,安装方便,无需找零。

全量程0对值数据调试方便,全数字化计值高线性度,信号稳定不受温度、机械影响,信号干扰零点飘移极小。

坚固的外形结构,双轴承设计,抗振动性能强,适合恶劣工况

宽电源设计,宽工作温度,多种电气保护,使用寿命长PFTL101A、PFTL101AE、PFTL101AER、PFTL101B、PFTL201、PFTL301E、PFCL201C/CD、PFCL201CE、PFEL111、PFEL112、PFEL113、PFEA111、PFCL201C、PFTL101B、PFTL101BE、PFTL101BER、PFTL201C、PFCL301E、PFTL301E、PFRL101D、PFRL101C、PFRL101B、PFRL101A、PFEA113、PFEA112、PFEA111、PFTL201CE、PFTL201D、PFTL201DE、PFVL141V、PFVL141C、PFVL141R、PXAH401、PFVA401、PFBL141B/C、PFEA101、PFVL142V、PFVL142C、PFVL142R。在世界百年未有之大变局下,新一轮科技革命和产业变革突飞猛进,全球正在经历新一轮大发展、大变革、大调整。随着数字化转型的深入以及双碳目标的逐渐明确,低碳和产业转型已然成为中国工业升级的关键词。这二者对于工业企业来说,既是挑战也是机遇。
企业如何能够实现在推动创新发展的同时,积极应对挑战,牢牢抓住发展机遇?作为数字化转型的实践者和赋能者,ABB凭借丰富的运动控制产品与数字化解决方案及服务相对接,致力于帮助中国制造企业应对数字化转型与碳排放挑战2021年的ABB中国运动控制事业部的业务总体继续保持增长趋势,业务发展的重点具体可以总结为几个关键词:低碳、数字化。我们的多个战略性项目也都有了非常好的进展。


驱动世界运转,促进节约能源是ABB运动控制事业部的使命。2021年ABB运动控制事业部推出了节能增效行动,通过进一步推广高效电机和变频器的使用,帮助客户节约能源,实现低碳发展。

数字化是ABB中国运动控制事业部的重点战略项目之一,也是一个不断学习,实践,创新和提升的征程。在发展数字化业务的道路上,我们加大数字化产品的研发力度,并发布了多款数字化产品,包括云连接助手盘、传动在线等,同时提出了云传动这一概念。我们今年还推出了一款面向各行业OEM客户的高品质定制化工业变频器柜体——ACS880-07C。它结合丰富的柜体设计经验和严格的安全标准,根据各个行业的应用特 点而设计,不仅可以更好地满足客户的定制化需求,而且还能实现更快交付。此外,ACS880-07C还标配了ABB云连接助手控制盘,加速助力客户实现数字化转型升级。

碳达峰和碳中和作为我国“十四五”时期的一项重点工作,ABB将如何利用创新能力、数字化技术推动“双碳”目标的实现?

驱动世界运转,促进节约能源是ABB运动控制事业部的使命。


我们持续创新,通过数字化赋能的变频器、高效电机和服务,不断拓展技术疆界,帮助客户提升能效及数字化转型升级、为行业和社会实现低碳未来贡献自己的力量。ABB的节能减排技术广泛应用于电力、公共事业和工业等多个领域。我们通过先进的技术来降低工业、楼宇和交通运输的能耗。

在自身运营方面,作为ABB可持续发展战略的一部分,我们致力于遵守《巴黎协定》,打造低碳社会。我们希望到2030年,在我们自己的业务和在所有运营活动中实现碳中和,发挥带头表率作用。同时,我们从2018年5月份开始启动工厂自动化及数字化项目。目前已成功实施了七个项目,实现了从单工位自动化组装到整条模块生产线自动化生产的跨越,并采用了包括数字孪生技术,视觉识别和RFID技术在内的众多先进技术,大大提高了加工质量稳定性和生产效率。

您接触的市场情况来看,哪些客户企业对减碳、零碳以及可持续的相关话题会更加关注?他们会愿意在上面投入?您如何看待工业企业减碳与自身数字化升级的关系?

各行各业的客户和企业都在越来越关注节能和低碳的相关话题,因此,他们都会愿意在上面进行投入。在目前“碳中和”、“碳达峰”的趋势下,各行各业的客户和企业都在越来越关注节能和低碳的相关话题,因此,他们都会愿意在上面进行投入。能耗和碳排放较高的企业对于减碳的紧迫感也会更强。随着人力成本的不断提升,所有企业都会对自动化、智能化、数字化越来越感兴趣。

对于用户而言,替换高效电机也需要考虑升级成本与收益的问题。您如何看待这一问题?对于您所负责的业务,将如何从多方面助力用户实现节能增效的目标?

我们相信会有越来越多的客户愿意在高效电机上进行投入。


据估算,约70%的工业电力用于为电机供电,且全球45%的电力用于驱动建筑和工业应用中的电机。另据估计,如果将尚在运行的约3 亿台工业电机替换为高能效设备,全球电力消耗将减少高达10%。

中国总体的发展已经从追求发展速度和体量转变为追求发展质量和效益。在这一趋势下,我们相信会有越来越多的客户愿意在高效电机上进行投入。我们提倡变频器和电机配套使用,因为当变频器和电机结合使用时,通常风机和泵类负载可以降低至少25%的能耗。随着数字化技术的进步,我们可以通过大数据分析,优化从变频器到负载端整条传动链的能效。
在中国,截至到2020年年底,我们已经向客户交付了超过1000万台变频器和高效电机,累计节能超过4750亿度电,相当于 减少 CO2 排放 约4.7亿吨。节省的电力相当于北京市4年的耗电量。

智能化和数字化是制造业未来的发展方向,今年以来,ABB中国运动控制事业部推出了哪些令市场眼前一亮的产品和解决方案?有哪些重点行业案例分享下?

我们已经在中国交付了1000多万台的电机和变频器,所以如何将这些设备更多地与互联网相连是我们的首要任务。


关于数字化和智能制造,不同的企业有不同的战略和方向。对于ABB中国运动控制事业部来说,我们已经在中国交付了1000多万台的电机和变频器,所以如何将这些设备更多地与互联网相连是我们的首要任务。与此同时,我们也积极地寻找各行业的领军企业进行合作,共同开发针对行业的数字化解决方案。除此之外,数字化发展也与渠道网络的建立息息相关,所以我们也在积极开发并完善数字化的渠道网络覆盖。本土企业不断壮大,它的响应速度可能更快,在这种竞争格局下,ABB将如何更快地将创新成果推向市场?坚持以客户为中心,为客户创造更多的价值,是我们一直以来的关注重点。

ABB运动控制在中国开展业务已经有超过25年的时间了,所以我们非常适应中国速度。我们的业务发展一直与中国的发展是同步的,并致力于将自身的工作重点从销售和制造向研发、创新和数字化方面转移。对于即将到来的2022年,ABB运动控制的业务重点和发展战略又是什么?2022年,ABB运动控制将始终坚持以客户为中心的原则,继续大力发展重大战略性项目基于当前波动的市场形势和疫情的反复态势,市场仍存在很多不确定性。2022年,ABB运动控制将始终坚持以客户为中心的原则,继续大力发展重大战略性项目。我们未来要继续抓住每一个可能的市场机会,不断开发各个行业中的新客户新应用,同时加强产品和技术创新,提高生产效率,不断巩固稳定回升的态势,持续贯彻节能增效、低碳减排的理念,促进社会和智能制造的转型。1、ABB机器人伺服电机修理几种故障在有脉冲输出时不工作,怎么处理?
监督操控器的脉冲输出当时值以及脉冲输出灯是否闪烁,承认指令脉冲现已履行并现已正常输出脉冲;查看操控器到驱动器的操控电缆,动力电缆,编码器电缆是否配线过错,破损或许接触不良;查看带制动器的伺服电机其制动器是否现已翻开;监督伺服驱动器的面板承认脉冲指令是否输入;Run运转指令正常;操控形式必须挑选方位操控形式;伺服驱动器设置的输入脉冲类型和指令脉冲的设置是否共同;确保正转侧驱动制止,回转侧驱动制止信号以及差错计数器复位信号没有被输入,脱开负载而且空载运转正常,查看机械体系。

2、ABB机器人伺服电机修理几种故障高速旋转时出现电机差错计数器溢出过错,怎么处理?

高速旋转时发作电机差错计数器溢出过错。
对策:查看电机动力电缆和编码器电缆的配线是否正确,电缆是否有破损。

输入较长指令脉冲时发作电机差错计数器溢出过错。
对策:增益设置太大,从头手动调整增益或运用主动调整增益功能;延长加减速时间;负载过重,需求从头选定更大容量的电机或减轻负载,加装减速机等传动组织提高负荷才能。

运转过程中发作电机差错计数器溢出过错。
对策:增大差错计数器溢出水平设定值;减慢旋转速度;延长加减速时间;负载过重,需求从头选定更大容量的电机或减轻负载,加装减速机等传动组织提高负载才能。

3、ABB机器人伺服电机修理做方位操控定位不准,怎么处理?
首要承认操控器实际宣布的脉冲当时值是否和料想的共同,如不共同则查看并修正程序;
监督伺服驱动器接收到的脉冲指令个数是否和操控器宣布的共同,如不共同则查看操控线电缆;查看伺服指令脉冲形式的设置是否和操控器设置得共同,如CW/CCW还是脉冲+方向;
伺服增益设置太大,测验从头用手动或主动方法调整伺服增益;伺服电机在进行往复运动时易产生累积差错,主张在工艺答应的条件下设置一个机械原点信号,在差错超出答应规模之前进行原点查找操作;机械体系本身0度不高或传动组织有反常(如伺服电机和设备体系间的联轴器部发作偏移等)。

4、ABB机器人伺服电机修理做方位操控运转报超速故障,怎么处理?
伺服Run信号一接入就发作:查看伺服电机动力电缆和编码器电缆的配线是否正确,有无破损。
输入脉冲指令后在高速运转时发作:操控器输出的脉冲频率过大,修正程序调整脉冲输出的频率;电子齿轮比设置过大;伺服增益设置太大,测验从头用手动或主动方法调整伺服增益 

5、ABB机器人伺服电机修理几种故障没有带负载报过载,怎么处理?

假如是伺服Run(运转)信号一接入而且没有发脉冲的情况下发作:
查看伺服电机动力电缆配线,查看是否有接触不良或电缆破损;假如是带制动器的伺服电机则必须将制动器翻开;速度回路增益是否设置过大;速度回路的积分时间常数是否设置过小。With a front panel for communication connection, two screws mounted on the rear edge, and three grille holes for ventilation. The controller is designed to be installed at the bottom of the cabinet. For a small setup that is easy to service a triple redundant system, up to three components can be installed side by side. Sensor output mechanical angle θ The signal enters the CTR main control board from the system interface XIO board, and is converted into θ r. Then at the rotor angular velocity ω R form, directly feed back the speed to the speed regulator.



Torque given (T)_ R will come from SFC of speed regulator_ T_ R performs torque limit processing and di / dt calculation to obtain the final torque reference IQ_ R signal. ID_ R is the magnetic flux given signal, which has the following functions: keep the magnetic flux constant below the base speed, and adjust the speed of the motor with constant torque; Above the base speed, keep the voltage constant, reduce the magnetic flux in a certain proportion, and adjust the speed with constant power.



After the vector calculation control system completes the IGBT trigger signal, the processor main board transmits the trigger pulse to the inverter to control the IGBT on and off, so as to obtain the input voltage and frequency of the required motor approximate to the sine wave, and then adjust the motor speed.



2.3 data communication



The communication between the drive system and PLC adopts fl-net bus, optical fiber connection, and Ethernet communication between the frequency converter and the hub. See Fig. 7 for the structure.



En: Ethernet interface template I / O: input / output template EGD: Ethernet global data



Fl-net: fl-net template switch: switch



The PLC system is configured with a fl612 interface module and an EGD module to exchange data with each frequency converter. Each frequency converter address is configured in EGD, and the data exchange between transmission and PLC and transmission and transmission is completed through EGD. Is220ucsah1a uses QNX operating system.



It has a 667 MHz Freescale 8349 processor.



The board is powered by a 12 Watt, 18-36 V DC power supply.



The front panel of is220ucsah1a includes six female jack connectors, one USB port and various LED indicators.



Even at its maximum rated temperature, the board can work in the temperature range of 0 to 65 degrees Celsius, and does not need a fan to cool.



It contains the link / act led indicator on the left side of the front panel and a row of indicator lights in the center of the panel, marked with "power", "start", "online", "flash", "DC" and "diagnosis".



The Ethernet connection is realized through the jack connector, which allows the circuit board to interface with other Mark VI, mark vie or EX2100 excitation controllers and maintenance and operator stations. ABB launches two new robot controllers omnicore? E10 and v250xt to extend its omnicore? Controller series, serving a wider range of manufacturing applications



Faster and more flexible, helping customers continuously improve production efficiency to respond to changing market demands



The new controller supports more than 1000 software and hardware function extensions to meet different needs of customers



In order to meet the needs of faster and more efficient production, abb omnicore? The controller family introduces the new E10 and v250xt controllers. The two controllers can be used with ABB's various models of robots, providing industry-leading motion control functions, saving up to 20% of energy, and meeting the changing needs in the future through built-in digital connections and more than 1000 expandable functions. The launch of E10 and v250xt controllers will bring more powerful robot control experience to customers in electronic assembly, automobile, logistics, general industry and other industries.



Today, the demand for rapid and diversified production in various industries is growing. At the same time, we are required to respond more quickly to the rapidly changing market conditions to provide faster, accurate and flexible solutions. As abb omnicore? The new members of the controller family, E10 and v250xt, offer manufacturers more possibilities to minimize downtime and improve production efficiency to meet changing demands.



——Antti martinlauri, global product management director of ABB Robotics



The two new controllers support more than 1000 kinds of hardware and software function expansion, involving programming, offline debugging and simulation, maintenance, vision and safety. In addition, ABB's ability? Interconnected service, the controller strengthens the preventive maintenance and life cycle management functions, thus further improving the performance of the robot.



ABB also provides omnicore? The controller designs the open automation software of IOT gateway. The IOT gateway technology realizes the seamless transmission of data from factory workshop, machine to machine (M2M), robot to other machines, robot to sensor, MES / ERP system or cloud, making real joint production possible.



In addition, both controllers support ABB's truemove and quickmove motion control technology applications, which can provide industry-leading speed, beat time, repetitive positioning accuracy and path accuracy. This makes ABB robots run faster than other robots of the same level. Compared with the previous generation of ABB Robot products, the robot speed with the new controller will be increased by 25%.



E10 adopts ultra-thin 19 inch rack design, which is suitable for narrow space and high-density production lines, such as small parts assembly and material handling in the electronic industry and other applications requiring compact layout. E10 controller can be applied to abb SCARA robot (such as IRB 920t) and multi joint robot (such as IRB 1300) with load up to 11kg.



OmniCore? V250xt controller can be applied to multi joint robots with load up to 300kg (such as IRB 6700), providing diverse and powerful support for many applications such as electric vehicle production, automobile manufacturing, logistics and general industry.



OmniCore? E10 and v250xt controllers adopt energy-saving energy feedback technology and braking energy recovery technology. Compared with ABB's previous irc5 controllers, energy consumption is reduced by 20%, which can help manufacturers reduce energy consumption and reduce energy costs.



The new controller can be used with abb teaching pendant. The large 8-inch multi touch display supports standard gesture operations, such as touch, slide and click, which simplifies robot programming. ABB teaching pendant supports "hot plug" connection mode, which can be unplugged or reconnected without interrupting operation, so as to be shared by multiple robots, which not only improves the deployment efficiency of robots but also reduces the cost to the maximum.



E10 and v250xt controllers were introduced for ABB omnicore? The controller family has opened a new chapter? The controller series can be used with 14 robots to provide more powerful power and flexibility for robots. All omnicore? The controllers are developed based on ABB's industry-leading robotware operating system, which will be further extended to other ABB Robot models in the future, and more applications will be launched in 2022.




The fl-net network takes Ethernet as the physical layer and adopts the bus topology structure. It is a PLC network standard adopted by Japan. The high layer of the protocol stack is UDP / IP + UDP / IP + single loop communication protocol to ensure the real-time communication.



The data exchange between the PLC system and the transmission system is based on the Ethernet global data processing communication (EGD). The EGD protocol is the data exchange protocol based on the Ethernet technology of Ge automation company of the United States. It realizes the high-speed transmission of 100Mbps data between one sender and multiple senders in the form of data packets, and follows the UDP / IP single loop communication protocol. The data transmission time interval is short, the security is strong, and it is not easy to lose. Each station is a two-way role, which is both a server and a client.



3. System commissioning



It can be seen from Fig. 5 that this is a typical double closed loop control system. Tmd-10e2 provides a variety of debugging means, from static motor self-test to load debugging, with the purpose of ensuring the stability and rapid response of the system.



3.1 fully meet the requirements of real-time acquisition and control





Other PLC fixed communication data storage addresses are inconvenient for application. S7-1200 can define different data addresses for different sub stations.





Some PLC communication instruction packages such as Omron or delta fix the data read by each communication in a specific register. When you want to use it, you can "transfer" it out of this register for use. This always means that when PLC reads different data of the same equipment or different equipment, you must "plan" to "move" the data you need from the public fixed data register "accurately" and "timely" according to different times, otherwise the public fixed data register may be replaced by "new" data refresh, resulting in data confusion. To complete these tasks, you must have good programming habits and write a lot of programs for timing processing. If the amount of data is large, it is definitely a test for an engineer.





S7-1200 is much more flexible in this regard. You can put the data you read into any defined data background data block, which is very easy and simple. Recently, the topic of new energy vehicles and lithium battery production lines has been very hot. Ningde times, a large domestic lithium battery manufacturer, has accelerated the layout of overseas markets. Recently, it announced that it plans to invest 7.34 billion euros (equivalent to 50 billion yuan) to build a second European plant in Hungary to produce new energy lithium batteries to supply new energy vehicles in the European market. It has also been reported that Ningde times plans to invest US $5 billion to build a plant in North America. Due to various sensitive issues, the North American plan has been temporarily shelved. What role can absolute value encoder play in the new production line?



It is understood that Ningde times currently has ten production bases in the world. As early as 2018, Ningde Times announced that its first overseas factory was set up in Thuringia, Germany. However, at present, the feedback of German factories is that the cost is too high and the construction cycle is too long. Considering the current international situation, the long overseas construction cycle may have weakened the market competitiveness when it is put into production.



Therefore, whether it is a factory in Hungary, a factory in North America, or even a new factory in China, the new production line is faced with the same problems due to the epidemic and import price rise:



Less business trips, shorter commissioning cycle, high one-time pass rate, simple and convenient use and maintenance, and rapid production. In response to such demands of customers, there is a rethinking of the "cost performance" of automation equipment and devices on the production line. The relationship between cost performance and reliability. The impact of worker training, efficiency and production line maintenance on costs needs to be considered in overseas localization production.





Lei Jun of Xiaomi also made a similar statement in his speech recently. In fact, the progressiveness of product technology is also to improve the cost performance of products. Customers not only pursue the progressiveness technology and sustainable development, but also consider the input-output cost of the production line and the future use cost. Facing too new technology, they feel that the cost is too high; It is difficult to trust the stability and reliability of some products that regard cheap as cost-effective. How to choose between "advanced technology" and "cost performance"?



It can be seen that "technology-based, cost-effectiveness oriented" has been the common thinking of science and technology leaders. Whether it is an overseas factory or a new domestic production line, how to consider the cost performance and reliability of the equipment on the production line? What is the proportion of automation equipment made in China in overseas production lines? How to reduce the impact of price rise and delivery time on the use of imported devices? Shanghai Jingpu encoder has many years of experience in exporting equipment to Europe, as well as domestic experience in the construction and application of automatic production lines. What role does our absolute value encoder play in the production line?

The addition of absolute value encoder can help customers reduce their worries about "reliability" and "use cost".



First of all, from the perspective of our encoder, there are at least the following points to consider for the new production line:

First, cost performance


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